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Complete system of electrical equipment with temperature controller TCN4S-24R

I. Select connection devices in the system

To make the temperature control system complete, we need to connect other auxiliary devices such as:
•    RCBO switchgear has the function of switching when there is a short circuit and leakage current to protect all equipment in the system
•    The input device is a PT1000 temperature sensor that provides analog signals to the controller
•  Because the output of the temperature controller outputs 24VDC voltage, we need an additional SSR semiconductor relay input 24vdc, output 220vac to support control of AC equipment
•   The alarm output of the temperature control device is a 220vac relay, so an alarm device with a voltage of 220VAC is needed.

1. Autonics TCN4S-24R temperature controller

Overview of TCN4S-24R
•  Fast 100ms Sampling Rate: TCN series temperature controllers are designed to respond quickly, with a sampling rate of just 100ms helping to update temperature data promptly and efficiently.
•  Display accuracy of ±0.5%: This product provides high display accuracy, ensuring temperature data accuracy of ±0.5%, suitable for applications requiring high accuracy.
•  Superior performance and cost savings: This controller not only delivers high performance but also saves operating costs, making it an economical solution.
•  Supports relay and SSR output: The product is compatible with a variety of outputs, including relay and SSR (Solid State Relay), increasing its applicability in a variety of industrial environments.
•  PV and SV can be displayed simultaneously: This temperature controller allows the process value (PV) and set value (SV) to be displayed simultaneously, making it easy for users to monitor and adjust the establish.
•  Bright LED display with large characters: This feature makes it easy for users to read and understand the information displayed on the screen, even in low light conditions.
Technical specifications TCN4S-24R

Type

TCN4S-24R

Display method

7-segment 4-digit LED

Control method

ON/OFF, P, PI, PD control, PID control

Input type

Thermocouple: K(CA), J(IC), T(CC), R(PR), S(PR), L(IC)
RTD: DPt100Ω, Cu50Ω

Sampling cycle

100ms

Control output

Relay(250VAC~ 3A) or
SSR drive(12VDC ) [ON/OFF]

Optional output

Warning 1/2

Power supply

100-240VAC~ 50/60Hz

Display accuracy_RTD

At room temperature(23℃±5℃):(PV ±0.5% or ±1℃, whichever is higher) ±1 digit
Outside room temperature:(PV ±0.5% or ±2℃, whichever is higher) ±1 digit

Display accuracy_TC

•At room temperature(23℃±5℃):(PV ±0.5% or ±1℃, choose higher) ±1 digit
•Outside room temperature:(PV ±0.5% or ±2℃, choose higher) ±1 digit

Latency

1 to 100℃/℉(0.1 to 50.0℃/℉)

Scale range

0 to 9999 seconds
Time arises0 to 9999 seconds
Control time0.5 to 120.0 seconds
Reinstall manually

0.0 to 100.0%

Environment_Ambient temperature-10 to 50℃, storage: -20 to 60℃
Environment Ambient humidity35 to 85%RH, storage: 35 to 85%RH
Insulation typeDouble insulation or reinforced insulation (symbol: , dielectric strength between measurement input part and power part: AC power 2kV, AC/DC Power 1kV)
WeightApprox. 275g
(Approx. 179g)

TCN series code selection table

Bảng chọn mã TC4N series

Dimensions of TCN4S-24R

Kích thước TCN4S-24R

Size of cabinet face hole TCN4S

Kích thước lỗ khoét mặt tủ TCN4S

Wiring diagram of TCN4S

Sơ đồ đấu dây của bộ điều khiển nhiệt độ TCN4S

Buy TCN4S-24R temperature controller at: Thiết bị tự động hóa Amazen

2. Semiconductor relay HSR-2D102Z

Overview of Semiconductor Relay HSR-2D102Z
•    Control Phase :  Single Phase
•    Rated load current: 10A
•    Rated voltage: 100 - 240 VAC
•    Operating mode: Zero point capture when changing state
•    Voltage input: 4 - 32 VDC
Specifications HSR-2D102Z

Prodcut code

HSR-2D102Z

Power voltage

5 - 24 VDC

Operating voltage range

4 - 32 VDC

Impedance

Largest 4 ㏀

Electric

10A

Operating voltage

Minimum 3VDC
Cut-off voltageMaximum 1.5 VDC
Rated voltage

100 - 240 VAC

Load voltage

90 - 264 VAC

Frequency

50/60Hz

Electrical durability2500 VAC (60 ㎐ per minute)
Operating temperature

-30 ~ 90 ℃

Environmental temperature and humidity

-20 ~ 80 ℃, 45 ~ 85 % R.H.

Anti-vibration10 - 55 ㎐, Amplitude: 1.5 ㎜, Each X· Y· Z axis for two hours
Shockproof1000 ㎨ (about 100 G), Each X· Y· Z axis for 3 times
Weight (g)

150

Product code selection table
Bảng chọn mã HSR
Product dimensions HSR-2D102Z
Kích thước của HSR-2D102Z
Wiring diagram HSR-2D102Z
Sơ đồ đấu dây của HSR-2D102Z
See more information about Semiconductor Relay HSR-2D102Z at: Thiết bị tự động hóa Amazen

3. Rotating lamp T084-FAA220Y-D

General information
Diverse sizes with diameters Ø60 / Ø84 / Ø100 / Ø150 (continuous light / continuous light with buzzer)
•    Supports diverse mounting styles
•    Economic price, simple equipment installation
•    Protective cover made from poly-carbonate material
•    Abrasion-resistant rotating structure
•    Protection level: IP 54
•    Light source: LED
Technical specifications of T084-FAA220Y-D

Voltage

220VAC

Light color

Yellow

Lamp type

Square lid

Bright style

Turn around

Lamp type

LED bulbs

Shell material

Plastic

Installation method

Surface mounting (direct mounting)

Operating environment

In the home

Signal type

Only lights

Overall diameter

84mm

Overall height

147mm


Dimensions of T084-FAA220Y-D

Dimensions: 84 (mm) x 166 (mm)
Unit of measurement: piece

Kích thước đèn xoay T084-FAA220Y-D
Rotating light T084-FAA220Y-D is quite commonly used in factories on production lines to indicate errors and incidents on the conveyor belt; Use alarms when there is an incident at factories, offices, etc.

4. PT100 wire temperature sensor

•    Pt100 thermocouple, also known as a temperature sensor made from Platinum, operates on the principle that changes in temperature lead to changes in resistance. When temperature increases, resistance increases and vice versa.
•    RTDs usually come in 2-wire, 3-wire, and 4-wire types. The most popular RTD is the Pt100 Thermocouple which is made from Platinum
•    RTD has coefficient @ = 0.00391, Ro = 100 Ohm at 0 degrees Celsius.
•    Thermal measurement range: -100 – 400 degrees Celsius.
•    Advantages: Simple, high sensitivity, long-term stability.
•    This is a passive sensor, so when used, a stable external power source is required.

For further details, please refer to: https://amazen.com.vn/day-cap-cam-bien-nhiet-do-rtd-pt100.html

5. Switchgear RKP1P+N-10A

Leakage-proof RCCB RKP1P+N-10A LS has phase number 1P+N, rated current 10A, short-circuit current (Icu) 4.5kA, leakage current 30, 100, 300mA, rated impulse withstand voltage (Uimp) 8kV, consumption IEC 61009 standard.
Specifications

 Product code

 RKP 1P+N 10A

Product line

 RCBO RKP

Number of poles

 1P+N

Rated current

10A

 Leakage current

 30mA, 100mA, 300mA

Short-circuit current

 4.5kA

FunctionOverload protection

Prevent leakage current

 Application

Used in civil power networks

 Standard

 IEC 61009

Origin

 LS - Korea

Guarantee

 12 tháng

Advantages of LS RK series anti-leakage RCCB
•    The equipment is designed and manufactured from highly durable materials.
•    The ability to quickly and accurately prevent leaks ensures the safety of electrical equipment.
•    Modern, good-looking shape, compact size, easy installation and maintenance.
•    Long service life over time, effective energy saving.

6. Hanyoung MRP-ND0G indicator light

Operating environment of the MRP-ND0G indicator light
•    Ambient operating temperature -20 ~ 55℃.
•    Storage temperature  -40 ~ 85 ℃.
•    Ambient humidity 35 ~ 85% RH.
•    IP65 protection level helps prevent oil and water effectively.
Advantages of MRP-ND0G indicator light
•    Compact, flexible, easy-to-use design.
•    Stable operation with high precision.
•    Material of the protective cover is aluminum.
•    Integrated good anti-vibration and anti-shock capabilities.
•    High mechanical strength with long service life.
•    Important applications in many fields in our country today.
Specifications of MRP-ND0G

Type

Note

MRP-

 

 

 

 

 

Lights
Diameter type

A

 

 

 

 

Phi 30 – Flush type – aluminum rim

N

 

 

 

 

Phi 25 – Flush type – aluminum rim

R

 

 

 

 

Phi 22 – Extended type – aluminum rim
Power supply

A0

 

100 - 240 V AC

A3

 

380 V AC

D0

 

12 - 24 V DC/AC

Lid color or LED color

G

Green
Product dimensions MRP-ND0G
Kích thước sản phẩm MRP-ND0G
Cabinet face hole size MRP-ND0G
Kích thước lỗ khoét mặt tủ MRP-ND0G

II. System connection instructions

Are you having difficulty connecting the system? Don't worry, below the engineers at Amazen will give you detailed instructions, providing you with all the information and steps necessary to complete the process safely and effectively. Whether you are a beginner or experienced, this guide will help you easily perform system wiring correctly and professionally.

1. System connection diagram

Sơ đồ đấu nối của hệ thống điện với bộ điều khiển nhiệt độ

2. Principle of operation

Control mode

Comparative value

Phenomena

ON/OF

PV>SV

The controller will stop the SSR control current to lower the system temperature
 

PV>AL

The controller will stop the SSR control current to lower the system temperature and close 2 contacts 7-8 to turn on the warning light.
 

PV<AL

The controller opens 2 contacts 7-8 to turn off the warning light.
 

PV<SV

The controller will activate the SSR control line to increase the system temperature

PID

PV~SV 

The controller will continuously close and close the SSR contact to stabilize the temperature at the SV level

3. Instructions for setting parameters for devices in the system

How to set the device's input
Cài đặt ngõ vào của bộ điều khiển nhiệt độ
In the REFER TO “INPUT TYPE AND USING RANGE” section, we can look up the table to choose the appropriate sensor device.
Input type and using range
Warning settings
Cài đặt cảnh báo bộ điều khiển nhiệt độ
Set SV parameters
Cài đặt thông số SV

III. System applications

Temperature control is an important part of many industrial processes, and has many important applications such as:
•    Manufacturing and processing processes: In many industries such as chemical, food and beverage, temperature control is important to ensure the quality and performance of the manufacturing process. Temperature is precisely controlled to ensure that reactions or processes occur in the desired way.
•    Cooking and heating processes: In the food and beverage manufacturing industry, temperature control is important in cooking and heating ingredients to ensure food safety and product quality.
•    Refrigeration and heating: In the refrigeration industry, temperature control is necessary to maintain appropriate temperatures for the storage and transportation of goods such as fresh foods or pharmaceuticals.
•    Air cooling and heating: In the construction industry and aerospace industry, temperature control is important in cooling or heating the air to create a comfortable and safe working environment.
•    Metal production and processing: In the metal industry, temperature control is used to regulate the heating and softening of metals to produce high-quality final products.
In summary, temperature control plays an important role in many different industrial fields, helping to ensure product quality, safety and production process performance.

IV. Video installation instructions for TCN4S-24R


In case you want to learn, need technical advice and order the above products, please contact Amazen immediately via:

Hotline: 0934 399 068 - Sales: 0938 072 058
Email: amazen@amazen.com.vn

With a team of highly specialized technical support and sales consultants, our company is confident that it will bring customers the best purchasing experience.
Amazen commits that all inverter products we currently provide are genuine, 100% new, quality guaranteed and fully accompanied by CO/CQ and VAT certification documents.